When our MD, Jon Golding, shared a post on LinkedIn about shift patterns in high-hazard industries, we didn’t expect it to go viral. But with over 40,000 views and a flood of comments, one thing became clear: shift patterns are breaking people — and not just physically.
In sectors like COMAH, work–life balance isn’t a luxury. It’s a safety issue. It’s a retention issue. And it’s a recruitment issue.
The reality of 4-on/4-off
The 4-on/4-off model is common in engineering and manufacturing, but it’s far from perfect. Many engineers told us it’s unsustainable — especially as they get older or juggle family life. Night shifts are particularly brutal, with recovery taking longer and rest days often spent just trying to feel human again.
One commenter summed it up:
“You don’t get four days off. You get one day to recover, one day to feel normal, and then you’re prepping to go back in.”
The human cost
The stories we heard were sobering. People missing birthdays and weddings. Struggling with sleep. Feeling physically drained and mentally foggy. One engineer shared:
“I’ve worked shifts for 15 years. I don’t think I’ve had a proper weekend with my kids in a decade.”
This isn’t just about comfort — it’s about wellbeing, safety, and whether people stay in the job.
Why employers should care
Poor shift design leads to high turnover, which means higher recruitment and training costs. Fatigue also affects concentration — a serious risk in high-stakes environments. And in a market where skilled engineers are in short supply, rigid shift systems can turn great candidates away before they even apply.
What’s the alternative?
We’ve seen clients trial alternative models — from 6-on/8-off to rotating shifts and compressed weeks. There’s no one-size-fits-all, but the key is consultation. When workers are asked what works for them, they’re more likely to stay, perform better, and feel valued.
What candidates actually want
From our conversations with candidates, the message is clear:
- Predictability and real rest time.
- Flexibility for family life or training.
- A sense that their employer is listening.
What employers can do now
If you’re managing a shift-based workforce, here’s a quick checklist to start the conversation:
5 questions to ask your team about shift work
- How do you feel after a typical shift cycle?
- Are your rest days truly restful?
- What shift patterns have worked well for you in the past?
- What would help you balance work and personal life better?
- Would you be open to trialling alternative patterns?
Final thoughts
Work–life balance isn’t a ‘soft’ issue. It’s a strategic one. In high-risk environments, rested engineers are safer, sharper, and more likely to stay.
At Mechanical Partners, we work closely with both clients and candidates across the UK’s engineering and manufacturing sectors. We’ve seen what works — and what doesn’t. If you’re rethinking your shift strategy, we’re here to help you get it right.
